I am installing a prehung door that fits well in the frame, but after shimming in the hinge side of the door (with no shims in the top or latch side of the door), when the door was closed, there was a large (3/16"?) gap at the top hinge between the frame and the door, and the door would not fit inside the frame opposite the top hinge. I am using a laser, and the left side of the frame was almost perfectly plumb.
I loosened the screws in the shims and the gap at the hinge is almost gone, and now the door can just barely fit inside the frame. (You can see in the picture below that it is very tight at the top-right corner.)
Please help me understand what is going on here. I imagine it would take considerable force to create a gap at the hinge, but I was very careful to keep the frame plumb. Is it possible that the rough-in is so far off of square that it is twisting the frame somehow?
P.S.: I bought a combo square to check how square the framing of the rough-in is, and it looks like some parts of the rough-in have ~3/16" gap from the square on one side, so I probably need to compensate for that.
P.P.S.: I took the door/frame completely out, and it looks like the top piece of the frame is too short. It rubs hard when opening and closing. I must not have noticed the rub before I started the install. I slipped a drywall shim between the top and side of the frame and replaced the screws in the frame and at least now it opens/closes correctly before trying to install it.