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I've got a well-made old cordless drill, it works well but has too much runout (a long straight bit wobbles side to side too much). What part(s) would likely need to be replaced to fix the bad bearing that causes runout? Motor? Transmission? Chuck? Or is it unfixable?

I need a drill with a 43 mm collar, hard to find, my old one has that size collar. Drill is a DeWalt DC987, if that matters.

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  • You have made sure that it is the drill and not the drill bit by testing?
    – crip659
    Commented Nov 16, 2021 at 22:57
  • Is it the chuck or chuck bearings?
    – Solar Mike
    Commented Nov 17, 2021 at 3:01
  • yes, I tried the drill bit in my other drill, no runout.
    – TimCO
    Commented Nov 17, 2021 at 4:39
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    There are only a couple bearings in those things. Open it up and have a look. Could be a deformed case and not a bearing. Could also be a bent chuck shaft.
    – isherwood
    Commented Nov 17, 2021 at 13:48
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    I'm also miserly with my O.G. DeWalt tools, but this year I bit the bullet and replaced them with modern brushless versions during a good sale. Trust me--it's worth doing if you're able. Power, battery life, electronic clutch. All big wins.
    – isherwood
    Commented Nov 17, 2021 at 13:49

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Depends on why it has runout.

Often debris jammed (or internal damage) inside the chuck. That can be as "simple" (often not so simple) as disassembling, cleaning out the debris, (and/or filing/grinding away the offending defect,) then reassembling; depending on what's going on.

That is: "not bearing runout" which tends to be pretty hard to spot unless it's extreme. It's also your most likely to be "reasonable" repair effort.

Otherwise, you have only a couple of actual bearings. It's hardly ever cost-effective to replace the bearings rather than the whole tool, in part because they can be difficult to find, or the part of the case they mount to may be damaged, rather than the bearing itself, or the worn bearing may have caused damage to the motor by letting parts slop around and hit/scrape each other.

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  • I checked the chuck, no visible damage, looks surprisingly good inside there.
    – TimCO
    Commented Nov 23, 2021 at 4:30

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