(I know this 'Home Improvement' SE instance leans heavily towards DIY, but in some DIY projects there are steps that are "above the homeowner's pay grade," and it becomes smart to hire that work out. In that light, I hope this question is still considered relevant here.)
When it came time to replace the tile flooring in my house, I knew I wanted vinyl plank (LVP), but I didn't exactly want to be the one breaking, chiseling, and grinding 2000 sqft of tile & mortar off my slab-on-grade foundation. So even though I felt confident that I could DIY the plank installation, I decided to hire out the entire job. I went with someone who had done flooring work for me in the past (engineered wood), and their results were essentially perfect.
But this time around, the results have been disappointing. It seems clear to me that their current crew cut corners, and didn't level out the concrete foundation sufficiently. It hasn't been very long since the install, and already in high traffic areas I have failing joints, where clearly there was a steep depression in the slab underneath the LVP. (In many of these, you can clearly feel the planks spring down into a depression when your foot lands.)
I've had the installer back out to show them these spots, and they agreed that those areas need to be redone. But there are other areas that I worry will fail in the future, and the installer seems to be downplaying that possibility.
I basically hear 3 different noises when I walk across my house now:
- (A) Cracking noises where the joints have already failed (confirmed by installer as needing repair under their warranty)
- (B) Clicking noises that I fear are also soon-to-be-failing joints (but could possibly just be relief of pressure/tension in joints that build up during the day due to localized thermal expansion/contraction.[*]
- (C) I am a very heavy-footed walker, so this noise happens for me but not other family members so much, but: Thunking noises where the padding on the underside of the plank slaps against the concrete of the foundation as I walk over them. (In my head, this could be either: a wider & shallower depression that the planks span over like a bridge, or planks that have bowed up slightly during the hottest part of the day, due to localized thermal expansion).
So, here's my conundrum: the installer tends to downplay (B) and (C), as though they aren't a concern:
- Insinuates that these locations aren't clear joint failures (possibly having the alternative explanations I listed above.)
- Says "the new floor needs time to relax" (it's been 3 months)
- When I point out that the manufacturer's warranty specifies no more that 3/16th inch variance in the subfloor over any diameter of 10 feet, the installer says that's an unreasonable criteria, especially when re-flooring a furnished house (empty other than large furniture).
One the one hand: this is a person I've known a long time, and have previously trusted to do me right.
On the other hand: there is a clear incentive to downplay issues beyond what is obviously broken.
... and I am not an expert in LVP flooring systems and expected results, so I don't know what to think. I don't want my manufacturer's warranty voided because of improper installation, and I don't want to end up salty over marginal joints that fail after the installer's labor warranty expires.
I feel like I need to call in an uninvolved expert to weigh in on the issues. But I don't know where to find one. The obvious thing might be: call some other installer, and ask them to assess the original installer's results. But that could also be a conflict of interest. It almost feels like what I need is a "flooring inspector", but how do I find one?
[*] I am reasonably certain that this installation crew left the recommended gap between my wall plates and the new flooring, to allow the floating floor to expand/contract properly.