Questions tagged [aluminum]

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1k views

How can I tell if I have a carbide tipped blade?

I bought a miter saw about six years ago, and haven't used it that much over the years - however, I have worn all of the labeling off of the blade, leaving no trace of the manufacturer, blade type, or ...
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0answers
513 views

Mount pegboard to wall

I am attempting to mount a pegboard(the type you climbed up in gym class http://www.roguefitness.com/rogue-pine-maple-peg-board) to a drywall covered wall. Originally I thought lag bolts into the ...
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1answer
354 views

How to mill a spiral groove in aluminium without a milling machine or lathe [closed]

I need to make my own lathe-like chuck out of aluminium for a one-off machine I'm making. It will be self-centering so I need to make a spiral groove, 5mm deep, in a 10mm thick, 150mm diameter ...
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3answers
4k views

Touching up black aluminium window frame

I have a set of folding doors (interior <-> exterior) that have been badly scraped and scratched during a renovation project. I have purchased the correct colour touch up paint from the ...
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4answers
91 views

Which of these will strongest connect three panels?

I'd like to assemble essentially a cube made of aluminum panel walls (30 cm x 30 cm x 4 mm sheets), with an emphasis on stability/strength of the cube. Since I don't have welding knowledge, I'd ...
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1answer
113 views

Interior Platform Steel Tube Framing?

I'm building a platform 22.5-23.5" high in a space 88" by 62-64", supports on three side but one free span side for a bed to slide out - the long side, of course. Because of height/width restrictions, ...
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1answer
4k views

How can I replace an aluminum window spiral balance?

I would like to replace the spiral balance on my single hung (non removable) aluminum windows but I can't figure out how to remove the clip on the window that the bottom of the spiral hooks into. ...
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2answers
779 views

What kind of Extruded Aluminum sections to replace main wooden frame on this DIY project?

Please note, I am not asking or suggesting Aluminum for the horizontal rods/ dowels here. I am asking about the Vertical frame. Since suggested "Extruded Aluminum Section": Wondering if that will ...
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2answers
32k views

How do I drill holes in Aluminum / Aluminium sheet?

I have some aluminum / aluminium strips that are about 3 mm thick and about 20 mm wide. I need to drill some holes in them. The holes will be 3.5 mm. What type of drill bit do I need? What speed ...
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3answers
4k views

What product will work best for repairing a clothes dryer drum which is cracking along the Weld?

My clothes dryer's drum is made of aluminum rolled into a cylinder and welded together along a single seam. The weld has developed a crack approximately 1" long, and is opened by about 1/8th of an ...
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1answer
338 views

How can I treat or replace steel bolts in aluminum nuts to avoid corrosion?

I have a structure originally built from aluminum extrusion with channels using aluminum T-nuts and steel bolts. Over the years, the steel bolts have rusted, making them prone to stripping at the head ...
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1answer
2k views

How to adapt caster wheel to tubular table leg?

My kids destroyed one of their tennis table caster wheels. Parts of the wheel mount are stuck inside the leg. Is there a way to adapt another wheel? For instance, mounting the wheel externally? I don'...
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1answer
2k views

Is an electric heat gun powerful enough to help aid in metalwork?

I've seen videos where metalworkers will heat up some sheet metal with a blow torch to make it more malleable. Could this be done with an electric heat gun (just working with ~1 to 2mm thick steel and ...
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4answers
4k views

How can I fix this portion of sliding screen door track?

The track which my screen door slides on has weep holes. One of them finally gave way, leaving a gap ( see photos). I cannot find this track style anywhere that I, as a general consumer, have looked....
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2answers
579 views

Cheap power tools for large number of cuts of aluminium profile lengths

I need to make some 200 cuts of aluminium profiles. Examples of what I'll be cutting: Hollow box profile, 40mm x 40mm x 3mm: 40 pieces of 400mm lengths 12 pieces of 1500mm lengths Hollow box ...
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2answers
2k views

Threading aluminum

I have some "very finely-threaded" screws with flat endings and some un-threaded aluminum "bar" (2mm thick). I wish to have that "bar" threaded according to the screws, but since they are not self-...
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3answers
6k views

How to cut aluminium chequer plate (with a jigsaw)?

I have a nice sheet aly I bought for my project. It is 2.5~mm chequer plate that needs to be cut into 7 pieces (straight across the sheet, no curves needed), and I tried to cut it with a metal blade ...
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2answers
515 views

How do I make a dog-leg corners in aluminium framing for fly-screens?

I have 20-odd rectangular aluminium (aluminum) windows that need fly-screens. Sounds easy enough to make my own, but along the bottom edge of each window is a window-winder (280 mm wide and 30mm high)...
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1answer
2k views

How should I caulk aluminum capping where it meets brick?

We recently bought a 16 year old house that has aluminum capping over the trim around the garage doors. The gap between the aluminum and the brickwork (and the wood behind the aluminum) is large ...
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1answer
281 views

What tools and techniques do I need to recreate this piece of furniture? (pic in description)

I don't plan on making a chest of drawers but am interested in the techniques involved so I could apply them to other furniture. EDIT: close up picture
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3answers
9k views

How can I cut aluminum angle stock without damaging my tools?

How can I cut aluminum angle stock without damaging my tools? I've done some looking around the interwebs and have not found anything definitive - basically there are warnings about cutting it with ...
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1answer
89 views

Replacement part for glass balcony door

I need to replace this part, but I do not know what it is called (see picture). It serves to limit the range of motion of an aluminum frame glass door. It is exposed when the door is open. When closed,...
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1answer
500 views

Aluminum window trim: what is it called and where to look for it?

I am building a wall in my condo. To place the stud as close to the window frame as possible, I had to cut through the rectangular enclosure (that houses a power cable) made of plywood and covered by ...
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2answers
481 views

What type of aluminum are squares and 72" straight-edge rulers made of?

I love the super-rigidity found in aluminum squares and straight-edge rules. I've purchased cold rolled steel flat bars that flex far easier. In fact, when applying force against the thin edge of ...
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1answer
3k views

How to secure aluminium window lock handle that keeps falling off?

The lock handle on my aluminium windows keeps falling off. The handle had previously fallen off when I first moved in a year ago and the landlord remounted it. Since then it has become loose a few ...
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1answer
407 views

Under what circumstances can aluminum be in contact with steel?

I understand galvanic corrosion and the chemistry which causes the reaction. But under what circumstances can they be in contact? On first impression I would think they could in a dry environment... ...
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1answer
2k views

What fastener should I use to attach an aluminium bracket to a wall?

Is it OK to use a regular zinc plated screw when fastening an aluminum bracket to a wall? It might seem like a silly question but I have heard that mixing metals in fastening applications can result ...
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3answers
29k views

Can a hand drill drill 1/4“-1/2” holes into 1" thick aluminum?

I'm making some baseplates in my home for a custom camera system and I'll need to be drilling many holes into plates of aluminum. I'm planning to use 6061 aluminum and need to drill holes anywhere ...
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3answers
260 views

What is an effective way to attach this plastic filter to aluminum without drilling?

I have an aluminum angle that is housing an LED strip. I need to attach a UV filter to stop LEDs fading whatever it lights. I ordered a plexi angle that will work as a filter, I just need to figure ...
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3answers
4k views

Troubleshooting bandsaw cutting at an angle (through aluminum)

I occasionally use (or abuse) a small tabletop band saw to rough cut aluminum plate. I generally having a lot of success and have been able to cut half inch thick plate without any problem using 6 to ...
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1answer
128 views

Combined wood and aluminium windows

We would like to have wooden windows in our newly bought apartment which we are renovating at the moment. The apartment is old and we feel that alu-windows does not fit the "soul" of the apartment. ...

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