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I am trying to design a 96" x 25" desk using 1.5" thick butcher block and 3/4" galvanized steel pipe. I would be using this as a craft desk, to hold a 50lbs pc, and a small flatscreeen tv. Image of the draft enter image description here

The idea is to have 6 legs offset 3" from all sides of the butcherblock, attached to the block with steel flanges screwed into the wood, and to use the same piped fitted between the legs and held in place with Tee and Cross fittings. Image showing offset of pipes from edges

My main concern is the area labeled with the question mark. Would it be better to have 2 of the 23" bars, one above and one below the Cross fitting for the 32" bars or would it be better to double the amount of 32" bars to go above and below the fitting for the 23" bar. Illustrated below. Example of above suggestion

For context I previously build a desk with the dimensions 72" x 32" using the same type of design without doubling the racking bars.

The original desk has 2 front legs and 3 back legs spaced 3" each side of the butcher block and is secured to the butcher block with galvanized flanges screwed into the wood. This desk has bars between the legs to prevent racking These bars are attached to the legs with Tee and Cross fittings. This original desk borders on immovable as far as racking or sagging goes.

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  • I don't see any diagonal, X, or sheet bracing. That's usually a bad sign.
    – Ecnerwal
    Commented Dec 12, 2023 at 3:07
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    with 8 legs it will have plenty of vertical rigidity. horizontally it may be a little weak but that really depends on how well the pipe flanges are attached to the underside and how tight the tees are
    – Jasen
    Commented Dec 12, 2023 at 4:18
  • also it I'm reading you pipe scheme right it will be impossible to complete the eights joint, because you can't make a loop out of threaded pipe. (the cheat code to use a union or a left handed thread somewhere)
    – Jasen
    Commented Dec 12, 2023 at 4:25
  • I'm not sure about what's going on with this design. Are there 4 legs at the back and 2 out front? Is the only bracing for the front legs coming from straight back? And A versus B? These are hypothetical bracing configurations from the back row of legs? Galvanized doesn't matter. Is this schedule 40 pipe?
    – popham
    Commented Dec 12, 2023 at 4:26
  • Some guy wires for diagonal bracing might be worth considering. But since those could be added later I'd say try it and see. As @Jasen noted, as drawn it can't all be threaded connections.
    – keshlam
    Commented Dec 12, 2023 at 5:54

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