I have a Yale mortise lock, 8847FL. I’ve set everything so it works for the side of the door it’s on, but every time I lock it, it flips a switch so even after unlocking, it’s impossible to turn the door handle from the outside. I can unlock it with a key from outside, but after that, I can't turn the door handle to open it. I don't know if there's something we have to change or if this is a bad lock.
In the image, there is a part that behaves like a rocker switch circled in green. First, can anyone tell me the name for this part? (For reference, until I know better, I'll call it the rocker.)
I've circled in blue the adjustment used to change the lock from left handed to right handed. According to instructions, the red on it is supposed to be on the outside (locking side) of the door. Everything works properly except for this one issue. If the top of the rocker is out, the outside handle will not turn at all, whether the door is locked or unlocked. If it's in, the handle can turn. It looks to me like this rocker is part of the mechanism to prevent someone using the door handle to open the door from outside when it's locked.
When I lock the door, it kicks the top of the rocker out, so I can't turn the door handle from outside. But when I unlock the door, the top of the rocker stays out. As long as that top part is out, it's impossible to turn the door handle from outside. It seems to me that the problem is either that locking the door should not force the top of the rocker out OR that unlocking it should change so that the top of the rocker comes in.
I know the rocker is the outside part of a larger mechanism, so it's more like a control or a status indicator. The bottom line is I can't just unlock this door and open it from the outside. I can't see other mechanisms I can adjust to change a setting. I've tried this with the lock in the door and shut, with it in the door and the door open so I can watch what's going on, and with it out of the door.
What do I need to do to be able to open the door, from the outside, after it's been locked?
EDIT/ADDENDUM:
Adding a few notes. I found a "real" locksmith - as in someone who knows about locks and doesn't just have a van and deal with lockouts. While I did not take this lock into him, I took photos and notes on the model number. We had a short time to order a new lock and put it in so we could return this one. After talking with the locksmith (on the phone), he said the F20 would do pretty much what we wanted and to take it by when I got it. (I also needed a circular key duplicated - I found him while looking for someone to help with that.) So I took the new lock by.
He showed me that turning the key from outside would retract the deadbolt and turning it again would retract the latchbolt. He said that was how an F20 lock was designed to work and that it should NOT permanently lock out someone with a key, as our Yale lock was doing. He looked through my photos and said the problem was NOT the Yale lock, but the cam. I was using a cam that looks a bit like a trident. It works on our new lock, but it was NOT working on the Yale lock. In fact, I had to take the cam we were using to my workshop and cut off the two side tines on it to make it work with the Yale lock at all.
I didn't write down the name of the type of cam needed for the Yale model, since we were sending it back, but I think he used "Allen" in the name of the type of cam. The same kind of trident cam worked just fine in our newer lock, but neither the modified or new trident shaped cam worked in the Yale lock. The normal trident wouldn't even let me turn the key all the way around and the modified trident cam let me turn it and unlatch the deadbolt, but not for the extra turn to unlock the latchbolt.
I'm lucky I needed a cylinder key copied and found this locksmith. We did not want the Yale lock and decided to order another just to buy time to figure out what to do. It turns out if we had the right cam, the Yale model would have worked.
I felt I needed to add this not only to document what worked, but also because I felt nobody was understanding what I was saying that this lock would not let someone with a key in under any circumstances. It turns out that is not what an F20 lock should be doing.