GFCI tripping on overload?

Question

We called out the contractor who did our crawlspace encapsulation because the GFCI receptacle that serves the crawlspace loads (dehumidifier, sump pump, and two humidistat controlled fans) trips occasionally - I think this happens during the rainy season when humidity is high during the rainy season, but since the battery backed pump sounds an alarm when it loses power we disconnected one of the fans which stopped the tripping.

The contractor is putting forth the theory that since it is a 15 A circuit (14 AWG NM cable and a 15 A breaker) there may be an overload if all of the devices startup at about the same time and this may cause the GFCI to trip. That makes no sense to me because I don't think GFCIs work that way - but he is adamant that he has seen this happen.

I'm thinking that we must be seeing some leakage from one of the fans or the humidistat - but I don't want to be going off half-cocked, my years as an electrician are long past and I never did residential work.

Could startup loads from the motors down there be the cause of the GFCI tripping?

Answer 1

Overloads don't trip a GFCI. Period. If there was an overload, it would trip the actual circuit breaker. Since this is a GFCI/receptacle (as opposed to a GFCI/breaker) and the GFCI trips, that is a GFCI problem - 100% - and not an overcurrent situation.

14 AWG raises the question of the size of the breaker. If it is 15A then everything is good. If it is 20A then the breaker is oversized for the wires. If that is the case, the breaker should be changed to 15A. That is a general (fire) safety issue, unrelated to the GFCI issue. But even if it is 14 AWG on a 20A breaker with 18A flowing through (therefore over the allowed safe current for the wires but not enough to trip the breaker), it would cause overheating of the wire and potentially a fire - but would probably not trip the GFCI.

Now back to the real problem. Something is tripping the GFCI. Most likely that is some current leaking to ground. That is what GFCI is designed to protect. That also perfectly matches when humidity is high during the rainy season. When water gets in places in electrical devices that it shouldn't, electricity can move in unwanted pathways. It takes a lot of current to trip the regular breaker. It only takes a little to trip a GFCI or to injure or kill someone.

The good news is that it sounds like you already found the problem: "we disconnected one of the fans which stopped the tripping." If that's a consistent/reliable fix then the problem is either in that fan or the wiring going to it.

As far as startup loads: anything is possible. GFCI and AFCI both have sophisticated electronics. A GFCI should be relatively simple and immune to anything except actual current leakage, unlike AFCI which is trying to detect some relatively hard-to-detect problems and could be "confused" more easily by motors 'n things. However, newer GFCIs with automatic testing have more sophisticated electronics - and therefore are more susceptible to problems from other causes.

Answer 2

I'm no electrician, I just wanted to put in my 5 cents. Working residential contruction sites for 35 some odd years. All electrical power for the job site was provided via a temporary utility pole. Usually housing 4, or maybe 6 outlets, with a 20 amp circuit breaker. A new code was passed requiring all such electrical outlets to be protected with a ground fault interupter, (GFI). In the beginning phase of this transition, one too many power tools would trip the GFI outlet, and this was ongoing, at all different jobsites, all different weather conditions. I believe, plain and simple, they started out with 15 amp GFI outlets. After catching wind of this being an ongoing problem, it was corrected. I'm just going on assumption here, as I'm not positive, but I'm more than certain the GFI outlets were changed over to 20 amp. This went on for a month or so before it was resolved, then wasn't ever an issue again.