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I have a building on my property where the roof is made of 12' 2x4 joists with plywood laid directly on top of it. Between the 2x4 joists there are 2x4 cross blocks positioned where the pieces of plywood meet together. The plywood is then nailed to these cross blocks.

The 2x4 joists are sagging so I am planning to sister 2x6s to them to give more support. In order to do this I will need to remove the 2x4 cross blocks. My first thought was to just take a hammer to them and knock them out - I assumed that the nails would just come out. The problem I am running into is that instead of the nails pulling out of the cross block, they are pulling through the plywood that makes up the roof.

How can I remove these blocks without damaging the plywood that is above?

To clarify what is going on i've attached some pictures. Here is a picture of the joists and the one block that I have removed, on either side of it you can still see the blocks:

enter image description here

This is a closeup of where I have knocked out the block. If you look closely you can see that the nail heads have pulled through the plywood roof above:enter image description here

  • FYI, unless that plywood is a floor, those 2x4s are rafters, not joists. – isherwood May 21 '17 at 22:12
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Tools required:

  • Standard wood chisel or flat bar
  • Hammer, 16 oz. or larger
  • Reciro-saw (Sawzall) and a long blade, preferrably fine-toothed

Procedure:

  1. Cut any nails driven through the rafters and into the ends of the blocks:

    • Drive the rafters outward with the hammer to create a small gap between them and the blocks, one at a time, then run the saw blade through the gap.
  2. Cut the nails driven through the roof deck:

    • Drive the chisel or flat bar between the sheathing and the block at several locations to create a gap.

    • Cut the nails by running the saw blade through the gap. Flex the blade to force it to run along the inside surface of the sheathing and not cut into it or the blocks.

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