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First of all, I'm from Europe, so please forgive me if things I'm about to explain seem foreign to your part of the world.

Yesterday, I noticed that one of the two valves (the hot water one) under my bathroom sink was leaking very slightly. My first instinct (not so bright, as it turned out) was to attempt to slightly tighten it. That made the matter worse.

After closing off the main supply valve and taking the valve out, I saw that the joint in the wall had developed a break:

The broken joint

Mind you, this is not a dry wall - it's a brick and mortar wall, which means replacing this will be a mess. Because of unfortunate positioning of the joint, it would require removal of 4 tiles and a fair amount of demolishing to free up enough room around the joint and adjacent pipe. I'd desperately like to avoid this, but I'm afraid I probably won't be able to.

Still, I'm asking international DIY-ers here: is there a realistic way to seal this break without having to replace the whole joint?

The fitting in the wall is similar to one of these:

Fitting

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Wow, that is a big problem. 2 possible fixes come to mind:

  1. Buy some "x-pando" pipe joint compound. You can "google" the term to see where you can purchase it. I used it for years to seal bad pipe threads and for situations similar to yours. It is a powder you mix, put on the threads like pipe dope, screw the fitting in and wait till it sets up; follow directions on the can. As it sets up it will expand slightly.

  2. If that does not work go to a pipe shop, take a 6 inch long brass pipe nipple and have them add 2 or 3 extra threads to that nipple. Use x-pando again and the extra threads may allow you to insert the nipple farther into the joint past the crack. If neither of these ideas work call a plumber or get out your demolition tools.

One last thing, after studying the picture, that gray material may not be concrete. It may be dried plumbers putty. Get a small chisel, old screw driver or some sharp tool, and a hammer and chip at it. If it falls apart it may be dried plumbers putty and not concrete. If it's not concrete you may be in luck to just replace the faucet more easily.

  • What may look like plumbers putty is actually a thin layer of a cement-based tile adhesive. The slightly lighter grey-colored mass, visible on the left side, keeping the joint in place, is lime mortar (a hard, concrete-like mixture of portland cement, lime powder, and medium coarse sand). This layer goes a couple of inches deep into the wall and completely surrounds the joint. It won't easily chip away, that much I can say. – aoven Mar 28 '17 at 12:07
  • Try the other 2 potential fixes. – d.george Mar 28 '17 at 23:01
  • It took me a while to finally get to it, but I think I managed to avoid the demolition for now. While I couldn't get x-pando or any similar compound in my country, I did find one that's both durably elastic and temperature resistant. I applied it generously to a 3-inch pipe extension and also directly into the break, then carefully screwed the extension into place. It's been holding for the last 3 days. I hope it continues to hold! Thanks for the reassurance! – aoven Apr 4 '17 at 11:32
  • FWIW: It's been 3 months now, and its still holding. Fingers crossed it stays that way. – aoven Jun 26 '17 at 15:47
  • Great tip with the xpando product – DaveInCaz Mar 20 '18 at 0:17

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