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I bought a 100+ plus house and to my horror, under the carpet was not the strip hardwood floor we expected, but particleboard. Not OSB, not plywood - particleboard (which I just learned would need to be replaced anyways with plywood if new flooring going on top).

BUT! Under the particle board are very old wood planks! They're 5" t&g douglas fir (I think) and they look like they've never been sanded once. There's an old varnish or shellack finish (except for in the middle of the room where a rug must have been) so they where not installed as just subflooring.

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They're awesome! But.. they're plenty soft, gaps as big as 1/4", plenty of damage and splinters, tons of nail holes, a large section by the front door was replaced with pine, etc. And here's the biggest problem maybe: there's no subfloor underneath them!

However I don't think they're worn badly at all and we're intent on restoring and using them, even if that means pulling them up and flipping them over to the unused side. It's only in one small room -- about 300 sq ft -- but it's the living room and the heart of the house. And we're on a major budget and new flooring is expensive, less sustainable than reclaimed, and not as cool :).

What do you recommend? Should I sand them with a drum sander or just a DA sander? Or would a DA sander catch splintered edges and rip out large sections? What finish do you recommend? Poly or a hard wax like rubio monocoat? What about wood filler? Any other tips??

Thanks! (BTW, I will NOT accept NO for an answer!)

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    If you won't accept "no" as an answer you should change the title to "How can this....". – Bernhard Hofmann Jan 17 '17 at 10:28
  • Are these planks at 45 deg to the walls in the house or parallel to some and perpendicular to others? – Jim Stewart Jan 17 '17 at 11:32
  • Where is this house and what are the climate and soil conditions? – Jim Stewart Jan 17 '17 at 12:42
  • @JimStewart no they're not at 45 degree angle, and they're above an unconditioned cellar. It's on NE Kansas in the Kansas River Valley "river bottom land" with excellent, very deep, well-drained, moderately permeable soils that formed in silty or loamy alluvium a.k.a. silt-loam a.k.a. awesome soil for gardening but causes high humidity in the cellar bellow the wood flooring in question :) – Dan Mantyla Jan 17 '17 at 19:25
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    From Google ths.gardenweb.com/discussions/2444999/…. – Jim Stewart Jan 17 '17 at 21:44
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It is totally feasible to do this. Just a lot of hard work.

We redid a laundry room that had a worn painted outdoor porch floor (the house is from 1869 and has been organically growing for 150 years). Tongue in groove. Fir, we think. We pulled up the boards carefully, removed the nails, hand scraped the edges, (which had been coated with paint and would prevent close reassembly), put in a subfloor and then reassembled the porch floor over it. We then sanded it down (no drum sander -- too small an area and too hard to control). It is finished with a good satin poly, three coats. We left it a bit rustic.

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You do need a subfloor for strength, to prevent flex and to minimize airflow from below.

You are likely to have a few damaged boards, so you may need to rearrange the pieces to compensate. This will leave you short several board feet, so you may need to use a border of new wood around the edges to fill in. Small holes can be left open or filled, depending on your taste.

  • I would just add: if one uses wedges to pry the face-nailed boards up just ~3/8" then let down again, the nail head would protrude for use of a claw hammer; pry up each board, gradually, along each point held down by a nail to prevent cracking. Pry up the groove side of board first; the tongue will pivot within the groove. Oh, start at wall furthest from room's exit, lol. – James Olson Jan 17 '17 at 16:23
  • @JamesOlson Excellent technique advice. Also could use a small catspaw prybar to gently lift the boards. – bib Jan 17 '17 at 16:41
  • thks, I though of including mention of catspaw but I like the pry radius of a claw hammer better. Also, I don't like the flex of a catspaw as it stores kinetic energy and then thwack knuckles hit the floor. – James Olson Jan 17 '17 at 16:47
  • @JamesOlson I actually like the broad end of a catspaw for lifting. It's a good size and a shallow leverage. I agree on the nail lifting approach. I usually use a carpenter's hammer - less curve for a slower pull and I put a shim under the head to reduce the chance of marring. – bib Jan 17 '17 at 17:10
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    You probably need to cut through the ends with a multitool unless the ends of the boards are free after taking off a floor cap molding. – bib Jan 17 '17 at 18:00

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