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I have a wall oven and a microwave oven, connected to 30A and 20A breakers respectively, and both are 240V.

Now I'm thinking of replacing it with another double-oven model that runs a single wire powering both ovens. According to the specs, the maximum possible power is 7800W.

The official website says that 32.5A is the maximum load. I assume that it should require a 40A breaker. However, the installation manual says to use a 50A breaker.

My questions are:

  1. Is it safe if I combine the wires that are currently connected to the oven (30A) and the microwave oven (20A) to the new double oven?
    • I assume that the diameter of the wires shouldn't be the problem, because they're joined at the very end of the circuit.
  2. According to all references I can find, a 40A breaker is sufficient to power 7800W at 240V. Can I assume this, or do I need to strictly follow the manufacture's 50A guideline?

Thanks!

Update: attached image. Current breakers

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  • Where are you on this planet, and how are the existing wires run? How much of a problem is pulling a new wire run, for that matter? Commented Jul 5, 2019 at 1:04
  • @ThreePhaseEel I'm in the US. The existing wires are pretty straightforward: one wire coming from a 30A breaker and runs to a wall oven, and the other from 20A breaker to a microwave oven. I can't say how much effort it will take to rerun the wires, but I assume it can't be simple as it may require to rerun a new wire with a larger diameter.
    – MGhostSoft
    Commented Jul 5, 2019 at 1:12
  • Can you post photos of the insides of the boxes where the old wall oven and microwave connected? Commented Jul 5, 2019 at 1:15
  • What wire size is in use from the 30 amp breaker to the existing oven?
    – Tyson
    Commented Jul 5, 2019 at 1:17
  • Model # of the new oven? Commented Jul 5, 2019 at 1:34

2 Answers 2

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As far as 40 vs. 50 - that depends on the manufacturer's requirements. The installation instructions clearly state:

A 50 Amp circuit breaker with wire gauge #8 AWG must be used.

So there you have it. 50 Amp - not 40 Amp. 8 AWG - not smaller. You can, of course, use larger wire - e.g., 6 AWG - that is always OK. But you can't use a smaller breaker - my guess is you would get nuisance trips if you use the microwave + convection in the top at the same time as you use broil in the bottom oven. And you can't use larger because it would not provide the necessary protection in certain situations.

As to why the oven needs a 50 Amp breaker if it seems to only use 7.8 kW, only the manufacturer can say for sure. But a couple of possibilities:

  • 7,800 W/240 V = 32.5 A. 32.5 x 1.25 = 40.625. That is just over the magic 40.0, so goes to the next breaker size. But that would seem like a very poor design to be "so close".
  • 7,800 W/208 V = 37.5 A. Of course, if the reason to need a 50 Amp breaker is for 208 V installation, they could have listed 40 A for 240, 50 A for 208. But they didn't.
  • 7,800 W is the "usual" continuous rating, fitting OK (or close) with 40 Amp, but maybe the surge (startup of top & bottom ovens at the same time, part of self cleaning cycle, etc.) is significantly > 40 A, so 50 A is needed to avoid problems.

In any case, you must NOT combine two wires to get more capacity. It is against code and, aside from any other technical reasons, the basic problem is if one wire broke (or more likely, one end came off a connector) then 50A would be flowing over a wire that can only handle 20A or 30A. You can't parallel, as logical as it might seem.

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Nope

Nope, nope, nope. This is called paralleling and there are several sections of NEC dedicated to it.

It has at least a half dozen requirements. This reuse scheme violates nearly all of them:

  • 1/0 or larger wire
  • supply-side distribution cabinet specifically designed for paralleling
  • supplying cabinet from one source
  • same size conductors
  • equal length conductors
  • cross-sections must add up to a big enough wire

Instead, pick your appliances for the wires

Given that you have a 20A/240V and 30A/240V circuit in there, it shouldn't be too hard to find ovens capable of accepting that power, possibly as separates. After all, you have that now.

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  • 1
    Finding replacements may not be so easy. You can get a new microwave separate from an oven that is designed to go with the main oven as far as looks, and will likely be just fine with a 20A circuit, but that would be for microwave only, not the "microwave + convection" combination. And much less likely to find a self-cleaning conventional electric oven that only uses 30A. Sometimes a wire + breaker upgrade really is the way to go like when I got my double-oven (~18 years ago). Bigger task for me was knocking out bricks & block to make space for the double instead of single. Commented Jul 5, 2019 at 16:00

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