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I've just moved houses and set up our dryer in the new house. It seems to get much hotter than it used to: hot to touch on the top surface, and my wife said it smelled like charcoal. The two things I can think of that are different are the plug and the vent hose.

The old house had a 3-prong outlet and the new one has a 4-prong one, so we changed out the power plug. The dryer runs, but is it possible we did something wrong that would cause overheating?

The vent hose is clear of lint and so is the vent to the outside of the house, but the hose is in this shape:


It seems like air would still flow OK, though. The hose is made of foil and is about 1 foot long. The vent through the wall is maybe another foot.

What could be wrong?

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The dryer is a Maytag Legacy Series that was new in 2007. –  Nathan Long Jul 12 '13 at 19:52
Is the dryer gas heat or electric? What were the color of the wires in the new outlet box, and how did you hook up the power plug? Pictures would help. (It is possible you have hooked a 110 dryer to a 220 circuit. This may have been answered in your subsequent question.) –  bib Jul 12 '13 at 23:47
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2 Answers

The vent duct being clear is a good sign but it's possible it's still causing restriction and that's contributing to the heat / smell. You should be able to look up the maximum duct length for your dryer (you'll probably need the exact model number, not just the product line).

Barring more stringent requirements from your manufacturer, you should shoot for a maximum 25 foot vent, minus 5 feet for every 90˚ elbow (2006 IRC). So for your double bend, the total length of the ducting should be less than 15 feet. (If the duct is less than 4" across or is made of that flexible foil material that will add additional restriction. But if you have a foil duct you should really consider replacing to reduce the risk of fire.)

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Updated with hose and vent lengths. –  Nathan Long Jul 12 '13 at 21:48
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Two options:

1) There is an obstruction in the connection to the wall. 2) There is an obstruction in the in-wall duct.

The second is pretty common; the duct can accumulate a lot of lint over a period of years.

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